Super Precision Machining Machining

Super Precision Machining Machining
Product Details

CNC

You have now entered one of the most important manufacturing areas     within Tengxuan.

This is our CNC machine shop and there are (41)3 axis & 4 axis machine tools.  Most of these CNC machines are from Japan, Germany and Korea.

CNC deep drilling machine: Tengxuan is doing deep drilling with 3 axis precision control. There will not be burrs remaining inside the deep hole under 2,000 - 3,000 rpm drilling speed. And its roughness can reach Ra 1.6 - 2.0

Preparation Area

This is the preparation area where components are (waiting) to be assembled into complete units. Both purchased & manufactured parts are staged in this area.

Small Rotary Joint Assembly

This is a typical assembly work bench where small 1/4”to 2”Rotary Joints are built.   From here, these finished products are sent to testing where each and every one is rotated and pressure tested. This procedure is written into Tengxuan’s  ISO 9001 and ISO 14001 certification.

Tengxuan uses a special process to clean all machined component parts called ultrasonic cleaning. Tengxuan is the only Rotary Joint Company that uses this process. This process consists of(3)steps, which are cleaning, bleaching & drying. This process eliminates the possibility of assembling a Rotary Joint with contaminant  components.

Large Joint assembly area

On this side of the assembly area, we build large Rotary Joints in sizes 2.5 inch through 6 inch.

Due to the extreme weight of these large Rotary Joints, a hoist & conveyor system is required to move the products from assembly to testing to painting & drying.

Grinding & Lapping

In this room, another critical operation is performed. This is where all carbon graphite spherical seals go through the grinding process. Like so many of the manufacturing processes at Tengxuan none of our competitors do this.

Carbon & Testing

One of the most important area is where Tengxuan pressure tests all carbon seals prior to being sent to assembly. The testing parameters are established at 3.5bar.

3 axis CNC Water Jet Cleaning

This imported 3 axis CNC water jet cleaning machine can even clean burrs and debris inside deep holes in any direction. Even the hard steel burrs will not be remained inside deep hole under 300 - 500 bar hydraulic liquid pressure.

Parts Inventory

Tengxuan Inventories over 5000 various component parts. Included in this vast inventory are both manufactured & purchased parts.

To better manage this inventory; in early 2011 Tengxuan implemented a new ERP software system to manage all departmental function to include inventory, finance, purchasing, order entry, engineering & sales.

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Tengxuan also pays more attention to development. As the process of globalization speeds up, Tengxuan is also trying to become an international company with its expertise and specialization in the field of rotary joints and related products.

One of the important step is to invest and set up an advanced rotary joint testing center for various industries and applications, and co-operate with national institutes to formulate national standard for rotary joint. Second step is to establish an experimental platform for a large-scale R&D center.

What testing equipments are in Tengxuan laboratory?

1.German Winzel 3 axis precision testing equipment linked with computer which recorded all the machining history during production.

2.Hot oil application rotary joint testing equipment;

3.Water application rotary joint testing equipment;

4.Hot oil calender roll application testing platform;

5.High pressure (up to 400 - 450 bar) hydraulic rotary joint / swivel joint testing platform;

6.High speed (up to 40,000 rpm), high pressure (up to 250 bar) precision rotary joint testing platform;

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7.Maximator pressure loss testing: The pressure drop within a time interval would be shown on the screen. And we can do 4 positions testing at the same time. It greatly improves efficiency.

8.Corrosion testing: We usually do testing for material’s anti-corrosion effect for various different application. 

9. Hydraulic back pressure processing testing platform.

10. High temperature solar energy rotary joint testing platform: The latest solar energy technology will use melting salt as media. It needs to go up to 450 degree C.

With such a large capability of manufacturing and testing, Tengxuan Technology is also pleased to do precision machining for customers around the world. 

And Tengxuan Technology is looking for local agent around the world.

Tengxuan Product Introduction 

Paper industry: Tengxuan sticks to first class western quality and lowest steam consumption. And we are sharing 50% - 50% high end market with western brand in China. 

Corrugating Industry: World biggest OEM, JS Machinery 100% uses Tengxuan product. And famous western brand, BHS is also using Tengxuan product. 

This is Tengxuan product on BHS machinery.

Steel Industry: All of the world famous western OEMs such as Danieli, SMS Millcraft, SMS Siemag, SIEMENS - VAI, are all using Tengxuan product. They all treat Tengxuan as one of the high end rotary joint suppliers.

Textile Industry: Tengxuan has been No.1 brand in this industry for more than 10 years. German high end OEMs Carl Mayer and Sucker are all using Tengxuan rotary joint.

Attached is Tengxuan product on Carl Mayer machinery.

Rubber Industry: All of the biggest OEMs in China are using Tengxuan product.
Plastic Industry: High end Canadian OEM, Alpha Marathon Film Extrusion Inc. has been using Tengxuan brand for many years. The world biggest OEM, Taiwan Hongyang has been using more and more Tengxuan product.
High pressure construction machinery industry: The world famous OEM, Sany Heavy Machinery Co., Ltd. has been placing order in large quantity.
Machine tool industry: Tengxuan product quality is stable at up to 12,000 rpm with 200 bar liquid pressure at the moment. If rotary joint machining cannot be more precise than machine tool shaft. The machine tool's precision will be in problem. So, Tengxuan's machining precision for machine tool industry rotary joint can even reach +/- 2 μm.
Solar energy industry application: Tengxuan is establishing a solar energy testing platform which will tolerate for 450 degree C liquid temperature.
SC Rotary Joint
The self-supported SC rotary joint provides a positive seal between stationary pipe and a rotating cylinder and can be applied to steam, water, and hot oil service. The SC incorporates two internal carbon-graphite bearings that permit self-alignment and long operating life – even on cylinders that are not concentric. Using new sealing technologies, the SC rotary joint has extended seal life and increased reliability along with application flexibility.
The convex seal ring and optimized seal diameter provide extended seal life and reduced maintenance for the SC rotary joint. The compact and rigid mounting structure improves its performance.
The SC rotary joint line is available in sizes from ¾" to 8" and can be used in single- or dual-flow applications. The joint is rated up to 280° C, 32 bar and 250 RPM.
Features
Designed for oil, water, and steam
Two internal support guides
Rigid mounting structure
Convex seal ring in compression
Maximum carbon guide separation
Benefits
Application flexibility
Increased life and reliability
Extended seal life, reduced maintenance
Self-aligning seal, longer life
Improved joint and siphon support
Customized Rotary Union Solutions
Tengxuan Technology is dedicated to providing superior sealing solutions to various industries. With this as our goal, we have formalized our internal procedures and process according to our corporate goals and guidelines.
Quality is our overriding vision in all things we do. We believe that not only our products, but also our processes must meet our customer's objectives.
BE Rotary Joint for Water Application
The BE rotary union uses a balanced seal design with special ball bearing or optional tapered roller bearings to support the rotor. This rotary union adopts the latest technology in mechanical seal design for water application. The high thrust load capability and carbon-to-silicon (or Tungsten) carbide seal package makes the BE has a longer life and with less maintenance requirements than other ball bearing designs. All O-rings are fully captured in glands and seal-loading springs do not contact the process fluid. The BE features a barrier in the seal chamber to extend bearing life and a nipple and assembly plate made of stainless steel. Available in single- and dual-flow configurations and sizes from 3/8" to 6", the BE rotary union is capable of operating up to 120° C, 15 bar, and 3,000 RPM.
Features
· Balanced seal design
· Multi loading springs do not contact fluid
· Precision ball bearing support
· External loaded springs
· Matched seal faces
· Integral nipple flange mounting
· On-machine seal replacement
Benefits
· Long running life, dry running capability
· High capacity for conventional applications
· Low Pressure Drop
· Uniform seal loading
· Materials selected for specified service
· Rigid mounting and accurate alignment
· Reduced maintenance
Tengxuan Technology is dedicated to providing superior sealing solutions to various industries. With this as our goal, we have formalized our internal procedures and process according to our corporate goals and guidelines.
Quality is our overriding vision in all things we do. We believe that not only our products, but also our processes must meet our customer's objectives.
G rotary unions for machine tool industry
Tengxuan G rotary unions for coolant, air, and oil service are high-precision rotary unions which are generally applied to spindles on CNC machines, gun drilling, milling and other machinery.
Latest dynamic sealing technologies in Tengxuan G rotary unions increase process efficiency and help companies to be more sustainable in their operations.
Customized Rotary Union Solutions
Tengxuan Technology is dedicated to providing superior sealing solutions to various industries. With this as our goal, we have formalized our internal procedures and process according to our corporate goals and guidelines.
Quality is our overriding vision in all things we do. We believe that not only our products, but also our processes must meet our customer's objectives.
BE Rotary Joint for Water Application
The BE rotary union uses a balanced seal design with special ball bearing or optional tapered roller bearings to support the rotor. This rotary union adopts the latest technology in mechanical seal design for water application. The high thrust load capability and carbon-to-silicon (or Tungsten) carbide seal package makes the BE has a longer life and with less maintenance requirements than other ball bearing designs. All O-rings are fully captured in glands and seal-loading springs do not contact the process fluid. The BE features a barrier in the seal chamber to extend bearing life and a nipple and assembly plate made of stainless steel. Available in single- and dual-flow configurations and sizes from 3/8" to 6", the BE rotary union is capable of operating up to 120° C, 15 bar, and 3,000 RPM.

Multi loading springs do not contact fluid  

     ·  Precision ball bearing support 
     ·  External loaded springs 
     ·  Matched seal faces 

Features Benefits 
Balanced seal design Long running life, dry running capability 
Multi loading springs do not contact fluid High capacity for conventional applications
Precision ball bearing support Low Pressure Drop  
External loaded springsUniform seal loading 
Matched seal faces Materials selected for specified service
Integral nipple flange mounting Rigid mounting and accurate alignment 
Rigid mounting and accurate alignment Reduced maintenance 

Tengxuan Technology is dedicated to providing superior sealing solutions to various industries. With this as our goal, we have formalized our internal procedures and process according to our corporate goals and guidelines.
Quality is our overriding vision in all things we do. We believe that not only our products, but also our processes must meet our customer’s objectives.

BQ rotary joint for calender application
 Tengxuan BQ rotary joint for hot oil application is a high performance rotary joint which is generally applied to the calender roll of paper industry machinery.
 Latest dynamic sealing technologies in Tengxuan BQ rotary unions increased process efficiency and help companies to be more sustainable in their operations.
 The BQ rotary joint line is available in sizes from 2” to 4” and can only be used in dual-flow applications. The joint is rated up to 300° C, 10 bar and 1,250 RPM.

FeaturesBenefits 
Designed for oil application Increased life and reliability 
Balanced mechanical seal design Extended seal life, reduced maintenance 
High temperature bearing inside Tolerate for both high speed & high temperature 
Dual flow and self support Insulation design protects bearing

Customized Rotary Union Solutions

Tengxuan Technology is dedicated to providing superior sealing solutions to various industries. With this as our goal, we have formalized our internal procedures and process according to our corporate goals and guidelines.
 Quality is our overriding vision in all things we do. We believe that not only our products, but also our processes must meet our customer’s objectives.

SC Rotary Joint
The self-supported SC rotary joint provides a positive seal between stationary pipe and a rotating cylinder and can be applied to steam, water, and hot oil service. The SC incorporates two internal carbon-graphite bearings that permit self-alignment and long operating life – even on cylinders that are not concentric. Using new sealing technologies, the SC rotary joint has extended seal life and increased reliability along with application flexibility.
The convex seal ring and optimized seal diameter provide extended seal life and reduced maintenance for the SC rotary joint. The compact and rigid mounting structure improves its performance.
The SC rotary joint line is available in sizes from ¾” to 8” and can be used in single- or dual-flow applications. The joint is rated up to 280° C, 32 bar and 250 RPM.

Features Benefits
Designed for oil, water, and steam Application flexibility 
Two internal support guides Increased life and reliability 
Rigid mounting structure Extended seal life, reduced maintenance 
Convex seal ring in compressionSelf-aligning seal, longer life 
Maximum carbon guide separation Improved joint and siphon support 

Customized Rotary Union Solutions

Tengxuan Technology is dedicated to providing superior sealing solutions to various industries. With this as our goal, we have formalized our internal procedures and process according to our corporate goals and guidelines. 

Quality is our overriding vision in all things we do. We believe that not only our products, but also our processes must meet our customer’s objectives. 


Tengxuan Technology now brings you the super precision machining hot cold machining made in China. We're one of the leading manufacturers and suppliers in China, offering you the customized machine according to your requirement. Please rest assured to buy the equipment with our factory.

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